Can Size Considerations: Which Is Best For Your Brewery?

If the clothes make the man, then the can makes the brand. How should your brand present itself?

The beer market’s demographics can be divided into various categories: age, occupation, and even which teams they support. But when it comes to can size, the biggest factors driving your choice must be location and cost. Where is this beer being sold? And, how much will your customers be amenable to paying for it?

A festival beer is not an after-work brewski. A chart-topping trendsetter isn’t a traditional ale. Knowing where your customer is drinking your brand, and how they consider spending, is 90% of the puzzle.

The chart below can help you translate those insights into smart can-size choices. Happy brewing!

Beer Can Size

Best For…(Beer Style)

Target Audience & Market

Base Cost & Cost Efficiency

Notes on branding &  appeal

 7 oz (mini)

New flavor or style launch


Gift variety pack


Seasonal spiced ales


Amber or brown ales

Minis or “smallboys” and stubbys are popular in variety gift packs, music festivals, and hiking events.

Small cans earn more from each sale per oz than larger cans. On avg. brands earn approx. $0.04 more per oz, or $0.31 more per can, selling 8 oz instead of 12 oz cans.


Small aluminum cans also cost less to produce per-unit, than larger cans.  


On 09/19/2024, an 8oz aluminum can costs $0.32 to produce, while a 12 oz aluminum can costs $0.48 to produce

People are aware they’re paying more for less with small cans.


Small cans are less popular than larger sizes for styles and flavors with a significant, established customer base.

 8 oz (stubby)

High-ABV beers


Rare or limited edition beers


Higher-end “bespoke” beers w/ niche ingredients

Minis or “smallboys” and stubbys are popular in variety gift packs, music festivals, and hiking events.

Small cans earn more from each sale per oz than larger cans. On avg. brands earn approx. $0.04 more per oz, or $0.31 more per can, selling 8 oz instead of 12 oz cans.


Small aluminum cans also cost less to produce per-unit, than larger cans.  


On 09/19/2024, an 8oz aluminum can costs $0.32 to produce, while a 12 oz aluminum can costs $0.48 to produce

People are aware they’re paying more for less with small cans.


Small cans are less popular than larger sizes for styles and flavors with a significant, established customer base.

 12 oz (standard)

12 oz cans are the popular standard


Pale ales, IPAs, American lagers, and Wheat beers are all well served in this size


A 12 oz beer with 5% alcohol is a single standard drink, per CDC guidelines

Retail and convenience stores, restaurants

While they cost more to produce and earn less per-can than minis, standards generally outsell smaller sizes due to their cultural ubiquity.

Differentiation is vital. How does your 12 oz beer stand out from the others on retail shelves?

 16 oz (pint)

16 oz cans are popular for crafts beers


Beers with slightly lower ABV benefit from larger cans


Classic and heritage beers traditionally served in pints  


“Indulgent” beers (meant to be enjoyed without feeling the need for a second)

Retail and specialty retail stores


Note: 16 oz beers are typically sold in 4-packs, not 6-packs


Individual 16 oz cans are sold to gas stations and convenience stores

16 oz cans can earn more per oz than standard sizes, as they’re typically sold in 4 packs rather than 6-packs

Buyers scrutinize quality of 16 oz beers more closely, due to the size’s association with craft beers. Differentiation is key, and be sure the quality matches or surpasses expectations.

19.2 oz (stovepipe or “tallboy”)

Specialty beers to share or gift 


IPAs 


Imperial and Belgium Ales


New releases and promotions

Stovepipe cans are typically sold in single cans, at gas stations, convenience stores, and specialty shops. Customers are typically “on the go.”

19.2 oz cans are priced to deliver a higher revenue per oz than 12 oz and 16 oz varieties. 


But, their market share is smaller, and they cost more to produce (re: aluminum)

The size alone differentiates the can from others on the shelf. But, it must be targeted to individuals typically making a relatively quick decision.

22oz - 24 oz (bomber)

Large size cans are typically reserved for special edition and limited edition releases


Rich, malt-centered beers do well in larger sizes


German breweries offer 24 oz and 32 oz cans more often than American brands


Pilsners, stouts, dark traditional lagers, and porters are popular choices for large size

Bombers aren't as popular as they once were, due to their low portability and historically questionable pricing. 


They also take up more shelf space, making it harder for the can size to break into retail spaces. 

Bombers are somewhat more cost effective per can than pint cans and tallboys. However, their downward trend in popularity make them a poor choice of investment

Bombers must be precisely targeted to the brand’s biggest fans. Their appeal is niche. 

32 oz

Large size cans are typically reserved for special edition and limited edition releases


Rich, malt-centered beers do well in larger sizes


German breweries offer 24 oz and 32 oz cans more often than American brands


Pilsners, stouts, dark traditional lagers, and porters are popular choices for large size

Bombers aren't as popular as they once were, due to their low portability and historically questionable pricing. 


They also take up more shelf space, making it harder for the can size to break into retail spaces. 

Bombers are somewhat more cost effective per can than pint cans and tallboys. However, their downward trend in popularity make them a poor choice of investment

Bombers must be precisely targeted to the brand’s biggest fans. Their appeal is niche.